To size a chiller you need to determine what's the worst case scenario when it comes to how much cooling you'll need. While you could size a chiller to be able to cold crash all of your tanks at the same time, that's not how a typical brewery operates.
95%+ of our customers would be covered using our general rule of thumb for sizing (below). The suggestions in the chart assume the fermenter is insulated with a neoprene jacket or better and ambient conditions are roughly 80°F. If you will be operating in hotter conditions or without an insulated tank, use the suggestion from the next sized up tank.
Note: For the purposes of the chart "cold crashing" is only referring to the +/- 18hr period of active temperature drop. Once at a cold temperature use the "maintain cold" column for holding at cold temps to carbonate/clarify/etc. It's common for the industry to refer to any part of the cold process as the cold crash, but for chiller sizing there is a significant difference between dropping the temperature and holding cold temperatures.
BTU Sizing Reference by Tank Size
| Size |
BTU needed for Cold Crash |
BTU needed to Maintain Cold |
BTU needed for Fermentation |
| 5 gal |
350 |
100 |
50 |
| 10 gal |
600 |
175 |
70 |
| 15 gal |
850 |
250 |
100 |
| 1 BBL |
1500 |
450 |
175 |
| 2 BBL |
2600 |
800 |
325 |
| 3.5 BBL |
3750 |
1200 |
500 |
| 5 BBL |
5000 |
1500 |
650 |
| 7 BBL |
6000 |
1800 |
800 |
| 10 BBL |
7500 |
2000 |
900 |
| 15 BBL |
10000 |
2300 |
1050 |
General Rule of Thumb (4-Tank Blocks)
We typically break down a setup into a block of 4 tanks. Tank #1 is cold crashing, Tank #2 is maintaining cold, Tanks #3 & #4 are fermenting. If there are a mix of tank sizes, the biggest tank is the one cold crashing, and the next biggest is the one maintaining cold.
If you have more than 4 tanks, the cycle repeats. Tank #5 is cold crashing, Tank #6 is maintaining cold, Tanks #7 & #8 are fermenting. If there are a mix of tank sizes you first fill "cold crashing" spots from both blocks with the biggest and 2nd biggest tanks, then fill the "maintaining cold" spots with the next biggest tanks.
- Tank #1 – Cold Crash
- Tank #2 – Maintaining Cold
- Tank #3 – Fermenting
- Tank #4 – Fermenting
- Tank #5 – Cold Crash
- Tank #6 – Maintaining Cold
- Tank #7 – Fermenting
- Tank #8 – Fermenting
Example Sizing Scenario
Example: 1x 7BBL, 2x 5BBL, 1x 3.5BBL, and 3x 2BBL tanks
- Tank #1 – 7BBL Cold crash = 6,000 BTU/hr
- Tank #2 – 5BBL Maintaining Cold = 1,500 BTU/hr
- Tank #3 – 2BBL Fermenting = 325 BTU/hr
- Tank #4 – 2BBL Fermenting = 325 BTU/hr
- Tank #5 – 5BBL Cold crash = 4,300 BTU/hr
- Tank #6 – 3.5BBL Maintaining Cold = 1,200 BTU/hr
- Tank #7 – 2BBL Fermenting = 325 BTU/hr
In this scenario the BTU/hr adds up to 13,975 BTU/hr, you can then use this number to select an appropriately sized chiller that provides at least this many BTU/hr.